New Rail Construction

Integrated rail fastening systems engineered for new embedded rail, direct fixation, and heavy railway construction.


Engineered Systems for New Rail Construction

Cormix provides integrated materials for new railway construction, combining resilient rail fastening, embedment, anchoring, and vibration isolation technologies. Designed for both continuous embedded rail and discrete rail fastening systems, our solutions support reliable installation, controlled load transfer, and long-term track performance across tramways, metro systems, slab track, and heavy railway infrastructure.

Continuous Embedded Rail

Discrete Rail Fastening

Condur Rail Fix surrounds and supports the rail continuously within the concrete channel, creating an elastic interface between the rail and surrounding structure.

Typical applications :

· Tramways · LRT · Urban Rail · Depots

System Functions

  • Continuous elastic rail support 
  • Noise and vibration reduction 
  • Electrical insulation 
  • Dynamic load absorption 

For discrete fixation systems, polyurethane materials provide resilient support beneath individual rail fastening points while anchoring materials secure the assembly to the concrete track structure.

Typical applications :

Metro · Slab Track · Heavy Railway

System Functions

  • Resilient point support 
  • Controlled load transfer 
  • Secure rail anchoring 
  • Dynamic load resistance 

Cormix Products

  1. Condur Rail Fix Series 
  2. Condur EA2

Cormix Products

  1. Condur Rail Fix 2
  2. Condur Anchor

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Acoustic & Vibration Isolation Mats

Rail traffic generates dynamic forces that can be transmitted through the track structure into surrounding buildings and infrastructure. Resilient polyurethane mats introduce an elastic isolation layer within the track system, helping reduce vibration transmission while supporting long-term track performance.

Resilient Isolation for Different Track Systems

Resilient polyurethane mats can be incorporated at different levels within the track structure depending on the railway design and required isolation performance. From slab track and mass-spring systems to ballast and rail support applications, the elastic layer helps isolate dynamic forces and reduce the transmission of structure-borne vibration into surrounding infrastructure.

  Designed for Better Track Performance  

  • Vibration Isolation

Helps reduce dynamic vibration transmitted through the track structure.

  • Structural Protection

Provides resilient separation between the track system and supporting structure

  • Acoustic Comfort

Helps minimise structure-borne noise generated by railway operations.

  • Long-Term Performance

Supports reliable track performance under repeated dynamic loading

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KEY PRODUCT RANGE

PRODUCTDESCRIPTIONDOCUMENTATION
Condur Rail Fix

PU Rail Embedment Grout

Download TDS 
Condur Rail Fix 2

A Semi-Rigid PU Rail Embedment Grout

Download TDS 
Condur Rail Fix 3

A Flexible PU Rail Embedment Grout

Download TDS
Condur EA2

Primer on Wet Surfaces and for Fixing Filler Block

Download TDS 
Condur Anchor

Anchor Fixing by Dispense

Download TDS

Purasys SBM

Sub-Ballast Mat for Ballasted Track SystemsDownload TDS

Purasys MSS

Isolation Mat for Slab Track & Mass-Spring SystemsDownload TDS

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FREE DOWNLOAD E-CATALOGUE

Download E-Catalogue >> Click Here 

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Need Support for Your Rail Project?

Our team is ready to help you identify the right Cormix solutions for new rail construction, maintenance, and repair.

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